CHILHOWIE, Va. 4/20/02 -- People in this pocket of Appalachia aren't
sure what it's like to work in a Mexican garment factory or an Asian
furniture plant. But they know how it feels to be globalized.
For years, manufacturers flocked to Chilhowie and neighboring
communities because of their abundant supply of loyal, low-cost
workers.
"This was the China of Virginia," said Mike Hopkins, who
supervises production at a local wood products mill. Then, in a sudden
turn of the global screw, plants began shutting down and moving out.
Since 1998, Smyth County has lost 10 big factories employing 2,075
workers. Five of the plants and 1,430 of the jobs were in little
Chilhowie, population 1,827.
An entire town, in effect, had been traded away.
Chilhowie's experience is a reminder that world commerce can be a
fickle taskmaster. It distributes its bounty and assesses its costs
unevenly, not just among nations but within them.
In Washington, activists will take to the streets this weekend to
condemn the effect of globalization on developing countries. In
Chilhowie, people wonder why no one seems to have noticed the effect
it's had on them.
"The economists say that over the long haul, this is going to
help America," said Town Manager Bill Rush. "Over the long
haul, that's fine. But what are we going to do until then? I'm losing
another 250 people in 30 days."
But other people in Chilhowie reject the theology of trade.
"Just because you can buy a coffee table for $99 doesn't mean
you're going to live well," said Scotty Hopkins, a Chilhowie
native who has bounced between employers since 1987.
Chilhowie has lived through several cycles of industrial boom and
bust. Situated in the Great Valley of the Appalachians, near the point
where Virginia bumps up against North Carolina and Tennessee, its
first big employer was Virginia Paving & Sewer Pipe Co., which
shipped its bricks "from Lynchburg to London" until its vein
of clay ran out in 1910. Chilhowie Lumber Co. had its run too,
supplying logs to build the Panama Canal before bankruptcy intervened.
It was not until the early 1970s that Chilhowie began to transform
itself into a thriving industrial town. Local entrepreneurs enticed
makers of furniture, clothing and other goods to set up shop along
Route 11. Before long, Chilhowie was attracting workers from as far
away as Kentucky.
The industrial boom transformed more than just the landscape. "We
went from one breadwinner in the home to the ladies going to work in
the sewing factories," said Tom Bishop, who operates a home
supply store, a scrap metal business and a wood framing plant in
Chilhowie. With the extra income, families could afford bigger houses,
better cars and other middle-class amenities.
The good times kept rolling through most of the '70s, '80s and early
'90s. Then Chilhowie's world turned upside-down.
In 1994, Congress approved the North American Free Trade Agreement
with Mexico and Canada. U.S. apparel makers soon found themselves
fighting for their lives. Some cut back domestic production; some set
up plants in Mexico, where factory workers get only a fraction of the
wages paid to Americans.
"To be competitive, you had to go south," said Larry Gibbs,
who has managed Spring Ford Industries' knitting mill in Chilhowie
since 1988. "I've seen the whole industry go away. It was all
based on cost."
Four years ago, Gibbs kept 450 workers busy assembling millions of
T-shirts for the likes of Reebok International Ltd. and J.C. Penney
Co. But Spring Ford announced last month that foreign competition was
forcing it to go out of business. Today, Gibbs will lay off his 50
remaining workers.
One by one, Chilhowie's biggest employers have shut their doors.
Tultex Corp. closed its 200-worker sweatshirt factory in 1998. The
Buster Brown plant, where 300 people assembled children's clothes,
followed in 1999. Three months ago, Natalie Knitting Mills shuttered
its 350-worker sweater factory. Other mills were shutting down too.
Spring Ford was the latest to fall.
Soon, trade winds began buffeting the furniture industry. When
Congress approved permanent normal trade relations with China in 2000,
enabling Beijing to join the World Trade Organization, a tidal wave
swept across the Pacific and headed straight for Smyth County.
The products were different, but the equation was the same. Furniture
industry officials say it costs about $2,000 a month to keep an
American production worker employed. A Chinese factory worker costs
about $100.
In September, American of Martinsville began laying off workers in
Chilhowie, where 450 people built veneered furniture for hotels and
motels. Last week the firm announced it would close the plant and lay
off its 245 remaining workers by mid-June. It blamed competition from
imports and the effect of Sept. 11 on the lodging industry.
President Noel Chitwood acknowledged that U.S. trade policy had
contributed to the firm's decision to scale back U.S. operations and
initiate talks with potential suppliers in Asia.
"I'm forced to change the business model at American of
Martinsville to include production from overseas," Chitwood said.
"Unfortunately, the cost of that is eliminating jobs in the
United States. Is it regrettable? Sure it is. Do I understand the
greater good? Not really."
In Chilhowie, the greater good seems unfathomable. How can Americans
be better off when so many people are losing their jobs? Where are the
new jobs that global trade is supposed to create in this country?
The textbook answer is that layoffs are being offset by job growth in
other parts of the economy, such as service industries. But few of
those jobs are finding their way to Smyth County.
For many apparel workers, the skills they mastered over the years are
of almost no value in today's job market. Most of them qualify for up
to two years of government-paid retraining. But in a county where
almost no one is hiring, retraining offers no guarantees.
For 26 years, Jim Sawyer worked as a sewing machine mechanic at the
Tultex plant. When the company folded four years ago, he signed up for
machinist training. He eventually got a job at the Virginia Glove
factory in nearby Glade Spring. Now, that company is shutting down
too, and Sawyer will begin drawing unemployment again in August.
This time, he's thinking about learning to be an electrician.
"I've got a daughter who will be 14 here before long," said
Sawyer, 46. "I told her I'll probably be going to school when she
graduates. We'll just go to college together."
For some people, a plant closing is the end of the line.
Ruby Fields worked for 15 years as an inspector at the Tultex plant.
She applied for other jobs, but got no offers. She has no health
insurance, her pension appears shaky, her unemployment benefits have
run out and her husband is on disability. At 60, she doesn't think
retraining makes much sense.
"I'm too old to do that," she said. "I don't want to go
back to school and retrain. What would I retrain for?"
This distress is putting pressure on local officials to find new
employers to take the place of those who left. At the top of
everyone's wish list is technology. But it's hard to compete against
the magnetic pull of northern Virginia's bustling high-tech community,
especially in a region where nearly 40% of the work force didn't
finish high school.
"People come up to me on the street and say, 'You ought to be
doing something, you ought to be out recruiting high-tech jobs,'"
said County Administrator Ed Whitmore. "I'm sorry we can't give
them instant results."
At Chilhowie's First Church of God, Pastor Bobby Dunn prays that his
community sees better days ahead, offers solace to the worried and
weary, and wonders why one little town has to suffer so much so other
people can save a few cents on the dollar.
"I'm hopeful about a lot of things. God is still alive. The Lord
is still with us. He'll see us through our difficult times," Dunn
said.
"About jobs, I'm not so hopeful."